TONSAN >> TC-300

Specification
INFEEDING	The characteristics of the part being processed will determine the most effective type of infeed mechanism. Various automatic infeeding systems including vibration feeders, shuttle feeders, magnetic feeders, detaping feeders, etc.
LEAD STRAIGHTENING	Accurate coating requires straight and concentric leadwires. This section corrects bent leads and installed a sensor in order to assure all parts go in their place. If some components are crossed or there are two or more components in one place on the chain, sensor will detect that machine will stop.
UV EPOXY COATING STATION	A coating wheel carries UV liquid epoxy on its surface, and rotated slight coating on components for protection. The pressing wheel caused the parts to rotate through the solution.
UV DRYER STATION	Prior to powder coating, the components are exposed to a set of resistance heaters. A thermocouple feedback temperature controller assures that the components reach proper temperature for optimal coating results.
PREHEATER	Prior to powder coating, the components are exposed to a set of resistance heaters. A thermocouple feedback temperature controller assures that the components reach proper temperature for optimal coating results.
WHEEL COATING STATION	Micrometer adjustable end guides precisely locate preheated parts on the conveyor. A wheel, carrying powder on its periphery, rotates below the conveyor. As the component reaches the coating wheel, a slight pressure is applied to the leads causing the parts to rotate through the powder. This process provides extremely uniform and precise coating tolerances for small symmetrical parts such as end-capped resistors, multi-layer ceramic capacitors, diodes and coils.
FORMING STATION	This section offers a method in which the powder coating is formed prior to the final cure to change the shape of the component, if necessary. Rectangular or irregular shaped components may thus be altered to produce a more cylindrical finished product.
POWDER RECIRCULATION	The powder reservoir is equipped with a vacuum dust collection system, which gathers excess powder and returns it to the reservoir. This provides a continuous recirculation of powder with no losses or manual handling while maintaining a clean work nvironment.
MARKING	This section offers a variety of marking devices, which may be integrated into the system. These include color triping, offset printing, jet printing and laser marking.
CURING OVEN	Curing oven is provided in sixteen feet cure time. And there are three independent thermocouple feedback controllers to regulate temperature. The size of oven incorporated into a system is a function of the operating speed and cure time required.
TESTING STATION	Components are testing by this device, equipped with test probes and automatics eject system. The testing device conforms any type of testing equipment.
BUFFER STATION	When you replace the tape of taping or proofread testing equipment there's no need to stop the machine proceeding. This station stores the behind of undigested. Components not only raise efficiency, but also avoid components stay oven too long.
AUTOMATIC OFFLOADING	The taping section cut off the leadwire of the components to a constant length; attaches tape to both sides of the components, and reel taping. The distance of tape to tape is adjustable, normal specification is 26mm or 52mm. Taping pitch is available for 5mm or 10mm. Bulk container or magnetic offloading options are available.